Okay, so it bothered me last night and I started over. I also based it on the image from the Disstonian Institute. So for those who are interested here it is, with drill holes and all!! There is a faint ghost of the original image in the JPG version below. However, it was distracting, so I removed it from the PDF. Print it on US Letter Paper and double check that you are not doing any scaling and I think it should turn out right. The screw holes are not sized just positioned. The guide holes all have sized circles in them to assist with cutting it out. If you run into any problems or find any discrepancies, let me know! And here is the PDF: Disston D8 Thumbhole Template
One of my favorite images of this saw is from the Disstonian site The Disstonian Institution Many templates for saw handles exist online. Such as Craftsmanspace , Two Guys In A Garage , and Blackburn Tools . I just assumed that the popular thumb-hole D8 was one of them. Although I saw it mentioned in a few articles, like those on that paywalled woodworking site, the references to it seem to fall on dead links and 404 pages. After deciding that I will make one myself, I also tracked down someone who mentioned using a template found online. He still had a copy and shared it with me. So I am putting a copy of that file here for all to have. I find no copyright statement in it so I feel comfortable sharing it here. If this changes, and someone wants to claim it as their own, I will happily give them attribution or take it down whichever is appropriate. As well, I am in the process of creating one based on a photograph posted at Blackburn's site http://www.black...
I love "common knowledge", "common sense", and "rules of thumb!" They are great starting points, as opposed to random, arbitrary values changed periodically based on trial and error until they no longer fail. There is no data like empirical data!!! The problem with "common knowledge", "common sense", and "rules of thumb" are that once something becomes classified as one of these things most people generally no longer question them. Unfortunately for me, I am an engineer, and a gen-x'er. That means I am overly literal, want to understand the big picture, as well as each tiny little detail and all the answers to any question that starts with "why". Even worse, is that my generation didn't want to grow up and be president, and we don't trust authority, and don't have any heroes. Even though we expect to get let down by those we depend on, and lied to by those in power over us, we still feel saddened when...
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